deckel manual milling machine

deckel manual milling machine

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deckel manual milling machineDeckel also developed the well-known and very successful bayonet lens mount for the Retina Reflex, Voigtlander Bessamatic and Ultramatic cameras - a design that held back, for a while, the invasion of the much cheaper, yet just-as-well-made, Japanese single-lens reflex. By 1984, and with demand for leaf shutters confined to a shrinking market, Zeiss (who owned both Deckel and Alfred Gauthier, makers of Prontor shutters) merged the two firms. Production continued until around 2002 when, due to a final catastrophic fall in demand, a halt was called. From the earliest days of the company Deckel were involved in the manufacture of machine tools, but these seem to have been, from the lack of contemporary advertising literature or in contemporary machine-tool trade journals, for use in their own factories. This first design had a slender main column carrying a T-slotted vertical table (on which could be mounted various pieces of dividing apparatus) with, at the top, a horizontal flat-belt drive spindle able to be moved fore and aft by a screw thread. The machine was obviously intended mainly for the production of punch dies, the various accessories (heavily promoted in the advertising literature) all lending themselves to this specialised machining process. By the early 1930s the design had been considerably beefed up and, at some point between 1932 and 1934, the first one-hundred examples of the FP1 models appear to have been released - a group of machines that might be regarded as a prototypes. By the end of WW2, in 1945, some 4100 examples of the FP1 had been manufactured and, although by the late 1930s Deckel had gained sufficient experience to manufacture other specialised machine tools for general distribution (spurred on by the German re-armament programme) camera shutters remained a mainstay of their business.http://advancedpropertymanagementinc.com/userfiles/feof-php-manual.xml

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As late as 1953, on the 50th anniversary of the Company, the brochure was almost entirely devoted to camera-associated products - and it was not until the late 1940s that production of machine tools expanded significantly. By the early 1950s, and with the introduction of new versions of the FP1, FP2 and other high-quality milling machines and milling accessories, a new company was formed, separate from the shutter business, to take advantage of the rapidly expanding post-WW2 industrial market. Results were impressive with, by 1965, some 50,000 examples of the FP1 having been produced, together with many thousands of different models. Other makers of the type were also active including Thiel, with their superb Type 58 and other models, and Maho, who produced a range of machines bearing a startling similarity to the FP. However, Deckel appears to have seized the lead and the FP Series (FP1, FP2 and FP3 and variants) became the most desirable types to install in toolrooms and small workshops. With its ingenious, adaptable and versatile design, the Deckel leant itself to solving a multitude of machining problems, the secret of the type's success being its ability to mount a number of different heads - horizontal, standard vertical, high-speed vertical and slotting - in combination with a variety of tables - plain, plain-tilting and compound swivelling. All the heads could be driven backwards and forwards across the top of the main column to provide an in-out feed, while the tables bolted to a flat, vertical T-slotted table equipped with power longitudinal and vertical feeds. Continued below: This could be set by the operator to give 8 speeds in one direction or 4 forwards and 4 reverse. The chrome-nickel alloy spindle was case hardened and ran in bearings that provided both excellent support and an easy means of adjustment.http://www.climber-online.com/upload/fenwal-manual-pull-station.xml To solve the problem of how to drive the spindle when its housing was moved forwards and backwards (to provide lateral travel to the cutter), a long fixed gear was mounted parallel to and beneath it on the final-drive shaft and the upper gear allowed to slide along it. In respect of these operations, an important part of the machine's versatility was dictated by the multi-angle, swivelling and tilting table; with just the plain table in place, the miller remained very desirable, but it was not possible to enjoy, in full, all the FP1's ingenious capabilities. Drive System for Head and Table Cleverly arranged so that the table-feed rates were completely independent of spindle speeds, the drive system on the Deckel began with a two-speed, 3-phase motor mounted at the back of the machine on an easily reached, completely open and height-adjustable cast-iron platform. The table feed screws were all precision ground, ran though large bronze nuts and were fitted with exceptionally clear, finely engraved satin-chrome finish micrometer dials. Built-in steel rulers were provided for each axis of movement which, in combination with holders to accept dial-test indicators and gauge blocks, allowed high-precision measurements by co-ordinates to be made, independent of the feed screw readings. All table movements (around 300 mm longitudinally and 340 mm vertically) were fitted with automatic tripping stops with the upper one, to limit the table's vertical rise, fitted with micrometer adjustment. On the earliest model, to protect the table-drive mechanism against overloads, a shear pin was fitted hidden under a slip spring above the coolant pump. All gears, and their shafts, both spindle and table drive, were hardened and ground-finished. Heads Several types of vertical head and cutter supports were available: an overarm and drop bracket to hold a horizontal milling arbor (supplied as part of the standard equipment); a Vertical Spindle Head, powered by the machine's own drive system; a High-Speed Vertical Spindle Head with its own motor; an Angular Spindle Head driven from the main motor and designed to assist with the milling of hard-to-get-at sections; a Corner Milling Spindle with its own motor and a swivelling, belt-driven end tip intended for machining internal corners and edges - and a rare Precision Boring Head from the LKB Optical Coordinate Jig Boring Machine. A simple Slotting Head was also listed. Vertical Heads Usually ordered with every machine as a standard accessory, the ordinary vertical head could be swivelled through 360. The maximum clearance between spindle axis and inner face of the main column was 11 inches (280 mm). Unfortunately, the head had exactly the same range of 16 speeds from 40 to 2000 rpm (or 95 to 1900 r.p.m) as the horizontal spindle - a range that (compounded by a very short lever and small knurled-edged handwheel to move the quill) limited its ability to use very small cutters. Unfortunately, instead of equipping the High-speed head with a long-travel quill with fine-feed control, Deckel used the same annoyingly restricted unit from the standard head - a design decision that operator charged with the delicate handling of small cutters found most frustrating. Continued here. Used: Very GoodPlease try again.Please try again.Please try again. This Manual Covers Models: Putting Machine Into Operation. General Description of Machine. Lubrication of Machine. Work holding and Indexing Fixtures. Precision Setup operation. Spiral Milling attachment FVSp. Punch milling Attachment FVTs. Tool and Accessories. Adjusting and Dismantling Operations. Specifications. Centering Microscope FVZM. This Manual Has 59 Printed Pages. Then you can start reading Kindle books on your smartphone, tablet, or computer - no Kindle device required. Register a free business account To calculate the overall star rating and percentage breakdown by star, we don’t use a simple average. Instead, our system considers things like how recent a review is and if the reviewer bought the item on Amazon. It also analyzes reviews to verify trustworthiness. Please try again later. Jan P. Myhre 4.0 out of 5 stars. He was a trained precision engineer and originally produced camera shutters with his business partner Christian Bruns. Friedrich Deckel first studied the precision engineering required for his new venture under Ernst Abbe, the driving force behind Carl Zeis Jena. Quality and precision were thus present at the very start and helped launch the successful DECKEL company we know today. In the 1950s, DECKEL began to focus more on machine tool construction and they designed and created milling machines based on the experiences gained through the production of camera shutters. These milling machines achieved a level of quality never seen before. In 1993, DECKEL merged with the cutting machine manufacturer MAHO. A year later, DECKEL-MAHO was taken over by GILDEMEISTER to create DMG MORI AG, which continues to manufacture the milling machines on which DECKEL had built its reputation. DECKEL milling machines When developing its milling machines, DECKEL has always been attuned to new and emerging technical possibilities as time progressed. Keeping interfaces open to incorporate future developments was also taken in consideration, which means that a large number of old DECKEL milling machines have been modernised to such an extent that they can be put back into operation very cost-effectively. DECKEL FP Series DECKEL’s FP series was introduced in 1953 and was immediately an astounding success. The precise machining of workpieces, compact design, easy-to-operate and a wide selection of accessories were behind the success of DECKEL FP milling machines right from the start. The company conceived the FP series to be highly customisable and able to be adjusted in line with practically any production task. This light, flexible approach meant DECKEL could offer an alternative to the large, heavy and sluggish equipment supplied by their competitors. DECKEL FP1 What the VW beetle was to the automobile industry, the DECKEL FP1 milling machine was to the machining sector. This entry-level model for cutting and milling was very compact and lightweight yet the FP1 lacked nothing in performance. The FP1 was highly regarded for its precise production of milled parts and its high level of repeat accuracy. When it came to radii and chamfers, however, the FP1 was lacking, but they were possible with the use of special tools and extra equipment. The FP1 could also be fitted with active digital controls made by HEIDENHAIN, which facilitated a very large number of automated production processes. Today, the FP1 is mainly used for workshop-based repair jobs and training purposes. The low price of a used FP1 also makes these machine tools an interesting prospect for private users. A Deckel FP1 built in 1953 without automated controls is especially good value. However, when looking for a used DECKEL FP1, consideration should be paid to the fact that older models may be fitted with a rigid work table. Fortunately, the wide range of used FP1 milling machines means finding spare parts from a is very simple. Many specialist retailers have a selection of spares on offer. DECKEL FP2 To begin, the DECKEL FP2 was an improved version of the FP1 with better performance and geometry. Its travel path of 400 x 200 x 400 millimetres represented an increase of up to.The DECKEL FP2 milling machine also featured a pivotable milling head, which meant that curved contours and radii could be created along the Z-axis much more easily than by using the FP1 with its rigid milling head. The greatest gains in performance were primarily in terms of operational speed with a feed rate eight times higher than its predecessor and advancements in its main drive and RPM, which were both twice as powerful. The milling machine was originally conceived as a manually-operated device, which was later complemented by the FP2 NC version with integrated programme controls ex-works. The FP2 NC was fully upgraded to feature housing and a cooling lubricant pump, which could now be built-in upon request. With the creation of its FP2, DECKEL had undertaken a major step in the future development of milling machines. Older, purely manual Deckel FP2As are also far more affordable than DECKEL FP2s, which feature housing, a wide range of extra equipment and a much higher price tag. When it comes to the potential fields of application, it can be difficult to differentiate a simple DECKEL FP2A from a complex DECKEL FP2 Dialogue 11. Spare parts for DECKEL FP2s are also very easy to source for all models. DECKEL FP3 The main advancement from the FP2 to the DECKEL FP3 is the enhanced pivoting milling head, which makes it far easier to machine the bottom of workpieces. Travel path and performance were also increased. The DECKEL FP3 was mostly supplied with comprehensive additional equipment, such as housing and numerical controls, which were often integrated in FP3 milling machines in the factory. The CNC version was titled the DECKEL FP3 NC and is ideally suited to the efficient production of workpieces. However, for people with the right expertise, a used DECKEL FP3 is an outstanding piece of machinery. DECKEL FP4 The DECKEL FP4 is a universal milling machine suitable for workpieces measuring up to 580 millimetres in length. The clamping area of the DECKEL FP 4 covers up to 800 millimetres and the machine is generally supplied with numerical controls. The DECKEL FP4 NC was fitted with HEIDENHAIN controls and achieved high speeds and feed rates thanks to a gear unit in the spindle. Surprisingly, the DECKEL FP4 is not capable of withstanding work table loads greater than the FP3 despite its increased size. A complete DECKEL FP 4 instruction manual should thus always be present when purchasing. DECKEL FP 4 spare parts are available from every specialist retailer. The DECKEL FP Series is continuously being developed in terms of size and performance. For example, the DECKEL FP 42 work table can withstand up to 2 tonnes and offers travel paths of up to 11.5 metres. DECKEL DC Series Machining centres are the right choice wherever conventional universal milling machines are no longer sufficient. The DECKEL DC Series consists of the following models: DECKEL DC 30, 40, 50, 70 and 100. The range of machines enable users to efficiently and comprehensive process any type of workpiece using automated processes largely thanks to the tool holders used, which automatically select the right tool. One of the most widely used machining centres is the DECKEL DC 40. The range’s bestsellers were the Deckel GK 21 and Deckel GK 12. These machines are very technically robust but are simple to use for the milling of flat contours using their purely manual controls. The widespread use of affordable CNC mills on the second-hand market has led to engraving machines losing much of their significance. As such, used DECKEL GK 12s and DECKEL GK 21s can be found on the used market at very attractive prices. DECKEL KF Series As with the GK Series, these machines are also suitable for machining copies of existing workpieces, which means it is possible to perform milling without programming or known dimensions. However, with the advent of 3D scanners and modern photogrammetry, copy milling machines have lost a great deal of significance. Their manual operation also means they cannot perform anywhere near as well as a normal milling machine. Low levels of tolerance and precision are where they mainly differ from normal CNC milling machines and the result is very favourable prices for used machines from this series. DECKEL grinding machines In addition to its wide range of milling machines, DECKEL also offers solutions for grinding workpieces. Turning plates and lathe tools can quickly and easily be put back in operation using a DECKEL grinding machine. Used DECKEL grinding machines are freely available from machinery dealers at favourable prices. DECKEL SO The Deckel SO is a compact grinding machine that requires little space on the workshop floor. The manufacturer supplies their DECKEL grinding machines with the same level of quality and precision as can be found in their other products. The Deckel SO is a table-top device. Maximum grinding diameter: 320 mm Maximum grinding length: 100 mm In contrast to the DECKEL SO, the DECKEL S1 is a free-standing machine with a 500 kW electrical motor. The drive spindle is capable of 2800 revolutions per minute, which makes it especially suited to processing large quantities of milling and turning tools. Buying a used DECKEL S1 or DECKEL SO Due to their age, second-hand DECKEL SOs and DECKEL S1s can be found for sale at comparably low prices. There are still large numbers of spare parts available for both models from specialist retailers. The low load experienced by the machines when grinding tools makes them very durable. If this price is not met within the auction, bids are accepted under reservation. After the end of the auction, the seller is informed about the highest bid and may decide to sell the article at this price. Surplex informs the highest bidder as potential buyer within 2 working days after the end of the auction if he won the article. Up to that point the customer is bound to his given bid.If this price is not met within the auction, bids are accepted under reservation. Up to that point the customer is bound to his given bid.If you increase your maximum bid, you will have the chance to win this lot.I have read the privacy policy and agree to its contents. You can also find us on Not a customer yet? Trust the market leader Free user account Support in 20 languages Machine competence since 20 years Sign up now. Click for more information Click for more information Click for more information Click for more information Click for more information Click for more information Click for more information Click for more information. In practice-oriented seminars we train you efficiently and make you systematically fit for successful manufacturing. Indem Sie die Webseite und ihre Angebote nutzen und weiter navigieren, akzeptieren Sie diese Cookies. OK Datenschutzerklarung. I know about the Makino series. Has any Asian mfg. made a mill in the style of the XLO 602 or index 867.I don't want to have to import something from Europe, if possible. For the money he is asking it's not worth the bother for him. Most likely it wouldn't be suitable for some reason any way, documentation only in German, etc. I wonder why the Deckel style of machine wasn't more popular in the US. That tilt head design is an abomination, when compared to the XLO, or the Wells-index design. The deckel's X axis way design makes it very versatile. I would like to find a Deckel or Maho or ??, with the toolmaker's table, higher speed head like on the later NC versions, and a dead CNC unit with English documentation. I would like to convert it to a manual mill. I guess you can use the Dialog 4 like a manual mill and that would be OK also. I have a very fast cnc mill, and I don't need another one. Well so much for my ramblings, PaulThere's a reason why it has servos, things like constant feedrate and because hardly anyone wants to turn a stiff handwheel like 200 times to move the table from one side to the other. Readout and NC features of a working control are nice too. Gear shifting without control would be quite difficult as well. Or the very last option before sending it to the junkyard, at least.I just bought a new FPS 300 M from them, great company to work with, and they are all ex Deckel employees who really understand these machines. They can prep and ship the machine to the USA.You don't need a CNC control to run the servos (if you know what you are doing). There is no way to turn any old Deckel or Maho into a competitive CNC, and not worth any money trying to do so. It would make an interesting project for this old retired controls engineer to use as a hobby machine. Because of the machines configuration it can be competitive for unusual one-off jobs that you would find it difficult to machine on many newer machines. So for specialty shops that do this kind of work, deckels can make economic sense. For any real production work these old machines should be retired, in favor of newer technology. PaulNot in the sense of making money with the machine but in time and resources expended to have an inferior product. Deckel FP-NC's have sensitive quills.and high precision positioning on a rigid platform.Really not sure why anyone would wish to go back to a manual machine after experiencing a good CNC. The argument about making money in production is valid, but really even when these machines were brand new they were not target at production.But in reality there just isn't. You want manual, buy a manual machine.Maho and Deckel made those as well as CNC's And further.might wish to look at e-bay. Currently Milacron is offering a nice euro style manual mill.very clean and ready to go.I frequently use my Gorton Profiler just because it's quick and easy. Ross, you were the specialty shop that I was alluding to. Why would you want to put a Ferrari engine in a model T - it just makes no sense. As an engineer I try to do what makes sense to me. Just because I'm a retired controls engineer doesn't mean I put a control on everything I see. IE: the guy with the hammer only sees nails. I already have a CNC that is very fast and accurate, so why take a machine that's old, and well past it's sell by date, and turn it into an inferior CNC, to what I already have. Just because you can does not mean you should. Why do we have manual machines anymore - yes CNC can do it all, (notice I didn't say how many axis machine) but most of us still have at least one manual machine. What else can I buy for that price. What function can the Emco provide that I don't already have. Emco's don't have as good a reputation as the Deckel for reliability. PaulPractical Machinist is the easiest way to learn new techniques, get answers quickly and discuss common challenges with your peers. Register for the world?s largest manufacturing technology forum for free today to stay in the know. Learn more about us. All rights reserved. Register today. To learn more, please refer to the cookie policy. We'll bring you the most relevant peer-to-peer conversations happening in the trade and tips and tricks to help you get the job done. You may unsubscribe at any time. Fabr. DECKEL, type FP 42 NC, Bauj.Arb.-Ber.: 1200 x 500 x 370 mm. Accessories: 4th axis round tableModel: Dialog 11 MAKE Deckel Germany Make Lid Maho. Type FP1 - 2104. Bauj. 2006, good original condition. Control. Haidenhain TNC 123. Working range: 300x160x340 mm. Accessories. Div. Milling mandrels (see pictures). Clamping area 600 x 210. Swivel angle table. Clamping area 600 x 250. Machine feet. Documentation. Other. Speed range 40-2000 rpm Weight approx. 900 kg. Dimensions: 2 x 2 x 2 m. Machine can be visited. If you have any further questions, simply reportControl Mill-Plus. Travel X 630 mm Y 560 mm Z 560 mm. Milling spindle SK 40 with 12 000 rpmManual swivel milling head with display in the controller. ConveyorVery good condition - withoutTECHNICAL data digital display: 3 - axes - digital display newManufacturer: Lid. Type: FP 1. Year of construction: 1975 spindle: 40-2,000 rpm. Workspace. X: 300 mm. Y: 150 mm. Z: 340 mm. Table: 600 x 210 mm. Special features:Chip tray. Condition:Location: North Rhine-Westphalia. Availability: immediately. Terms of delivery: From siteClamping area: 620 x 390 mm. Speed: 31 - 3150 rpm. Spindle holder: SK 40. Pinolene stroke: 60 mm. Machine weight approx.: 1.3 t. Room requirement: 1.8 x2.1 x 2.0 m. CNC-controlled machine milling machine with dialog 4 control, verticalThe machine isAccessories: DokumeationZ axis 400 mm (without slat cover), Quill stroke vertical: 80 mm,Milling spindle gear, Central lubrication unit for bed lifts, withModel: DMU 80P. Application Type: Milling. Machine Type: Machining centers (universal). Availability: Immediately. Production Year: 1999. Location: Germany. Origin Country: Germany. Production Hours: 27389Model: TNC430Y-Axis Movement: 700 mm. Z-Axis Movement: 600 mmType of tool holder: SK50Internal cooling: YesSee full technical specifications of this machine at:Make DECKEL MAHO, mod. Workrange: 600 x 525 x 500 mm, main motor: 15 kW. Equipment. Rigid Table, surface 1000 x 543 mm. Distance of the T-slots 63 mm. Table load 350 kgCategory: CNC milling machines. Manufacturer: Lid. Type: FP50CC. Built: 1990. Control: Grundig Dialog 11. Spindle: Workspace. X: 1,200 mm. Y: 600 mm. Z: 500 mm. Dimensions: State: Cable breakage, new cables with it. Location: Baden-Wurtemberg. Terms of delivery: from locationBuilt: 2011. Speed range: 20 - 14,000 rpm infinitely variable ( HSK 63 ). With the following accessories. NC swivel round table 600 mm x 500 mm incl.IKZ 40 bar with paper tape filter, scratch tape seam conveyor, bedActive cooler for control cabinet, spindle cooling: water circulationDirect way measuring system, rinsing gun for chip flushingSignal light 4 coloured, operating mode 4 ( smartkey), LED lightDynamic Collision Monitoring (DCM), Acute Cooling Lubricant and Air. Supply. Locking air for linear measuring system, operating instr. Y: 400 mm Vertical Z: 400 mm Make Deckel FP4M Dialog 11 Make Deckel FP4 CC Universal tool frause machine from lid suitable for tooling, fixtureTravel: 600x5050x500mm. Speed: 31.5 - 6300 rpm. The machine comes from a tool making and was regularly serviced. Control Control CNC Grundig Dialog 11With railway control Heidenhain iTNC 530. Built: 2007. Travel: X 630 Y 560 Z 560. Speed range: 0 - 12,000 rpm continuous ( SK 40 )Rigid angular table 1000 mm x 600 mm clamping surface. NC - round table integrated in rigid table 0 600 mm. Controlled swivel milling head (B axis)Vertical tool changer with 24 magazine slots ( SK 40). Full-protection cabin with sliding doors and interior lighting. Electronic handwheel. IKZ 40 bar. Conveyor. Integrated screw conveyor. Coolant deviceSpindle oil cooler. Chip-washing pistol. Control cabinet cooling unit (Rittal). Operating instructions With railway control Heidenhain iTNC 530. Built: 2008. Speed range: 0 - 12,000 rpm continuous ( SK 40 ). Rigid angular table 1000 mm x 600 mm clamping surface. Operating instructions Offer number: 20167. Make: DECKEL Technical data:W 1350 x H 1650 x D 1400 mmFabr. COVER, type FP 1, with active digital display. ARB.-ber.: 300 x 160 x 340 mm, power: 1,5 kW. Accessories: universal tableTool Cabinet. Other: Toolholder SK 40Type: FP 3 L. Location: Russelsheim. Condition: used. X-axis: 800 mm. Y-axis: 300 mm. Z-axis: 400 mm. Tool holder: SK 40. Speed range: 40 - 2000 rpm. Power: 3kW Fabr. LID MAHO, type FP 1-2104. Bu. 2006 with HEIDENHAIN TNC 123 - active digital display. Swivel angle table type 2114, 600 x 250 mm. Head of part of type 2212, with 3 - jaw Chuck, tailstockOverarm with thrust bearing for horizontal milling. Div. dollies and clamping device. Speed range 40-2000 min-1. Weight incl. accessories approx. 1000 kg. Space requirement approx. 2 x 2 x 1.8 m. Shipping dimensions approx. 1.5 load meter Y: 400 mm Vertical Z: 400 mm Make Deckel FP4M With tilting swiveling table. Quil. Aktive digital readout Heidenhain TNC 114. Powerfeeds and rapids on all 3 axesT-slots, table slide maximum load: 450 kg, hydraulic entspannbare. Toolholder SK 40, weight approx. 1.500 kg, Space at least 2,500 x 3100With web control Dialog 11. Built: 1992. Travel: X 300 Y 300 Z 400. Speed range: 40 - 4000 rpm ( SK 40)Rigid angular table 600 mm x 380 mm clamping surface. Spray protection cabin can be folded down. Extendable drill pinole. Automatic central lubrication pump for X,Y,Z axis. Machine light. Coolant deviceOperating instructions. The machine comes from a vocational school. The machine has a new condition !! Delivery time: immediately. Number: 07-07-102. Machine. Built: approx. 1970. L x W x H: approx. 1600 x 1200 x 1700 mm. Weight: approx. 650 kg. Very good general condition. Technical data. Travel. X - Axle: approx. 300 mm. Y - Axle: approx. 150 mm. Z - Axle: approx. 340 mm. Table clamping area: approx. 600 x 250 mm. Spindle. Speed range: approx. 40 - 2000 rpm. Tool holder: ISO 40. Drive power: approx. 1.9 kW. Tool clamping: manual. Accessories:Other accessories on request. Price and other technical. Spindle speed 4,000 rpm. Spindle holder SK 40.